Process Automation Case study

Weighbridge Workflow Automation for Heidelberg Materials Butra Brunei Cement

How TekyDoct automated the weighbridge and dispatch workflow for Heidelberg Materials Butra Brunei Cement — QR pre-registration, ANPR entry checks and automated weight capture replacing manual, paper-based processes.

Client
Heidelberg Materials Butra Sdn Bhd
Industry
Cement manufacturing
Location
Brunei
Solutions Implemented
Weighbridge Workflow Automation
Implementation Partner
TekyDoct
Weighbridge Workflow Automation for Heidelberg Materials Butra Brunei Cement

// Overview

Heidelberg Materials Butra has been manufacturing cement in Brunei since 1996. As heavy vehicle movement on site grew, manual weighing, paper-based verification and ad-hoc gate control were creating bottlenecks at the loading zones and inconsistencies in cement dispatch records. TekyDoct built a Weighbridge Workflow Process Automation System to bring the entire truck journey — from pre-registration to exit — onto one connected, verifiable flow.

Automated
Weight capture at the weighbridge
Verified
Vehicle & driver entry via ANPR
Digital
Dispatch slips & charge dockets
Controlled
Site access via barrier gates

// The work

Challenge, approach, result.

01
Challenge

Business Challenges

As dispatch volumes grew, manual processes around vehicle movement and cement dispatch became harder to sustain. Key areas of focus included:

  • Difficulty managing heavy vehicle movement across the site.
  • Inaccuracy in cement dispatch verification.
  • Bottlenecks forming at loading zones during peak periods.
  • Manual weighing procedures causing delays at the weighbridge.
  • Vehicle and driver verification done entirely by hand.
  • Frequent paper document-handling errors and unauthorized site entries.
02
Solution

Our Approach

TekyDoct delivered a Weighbridge Workflow Process Automation System structured as a five-stage flow, from pre-registration through to exit.

  • Truck & Driver Pre-Registration with a QR code tied to a scheduled time slot.
  • Driver Arrival & Entry Verification via ANPR cameras checking plates against bookings.
  • Automated Weighbridge & Loading Process capturing weight before and after loading.
  • Load & Identity Verification cross-checking quantity against the Charge Docket with digital signature.
  • Exit & Record Completion with an auto-generated dispatch slip and a final ANPR check.
  • Barrier gate control tied into every verification step to block unauthorized movement.
03
Result

Results Achieved

The automated workflow revolutionized how trucks move through the site — integrating digital verification into every step of the dispatch process.

  • Improved efficiency across loading zones with fewer manual bottlenecks.
  • Reinforced security through ANPR-verified entry and exit.
  • Enhanced accuracy in cement dispatch records via digital charge-docket validation.
  • Reduced reliance on paper documentation prone to handling errors.
  • Clearer accountability with digital signatures at each verification point.
  • A scalable, repeatable process ready to extend across future site expansions.

// Technology stack

QR Code GenerationANPR (Automatic Number Plate Recognition)Automated Weighbridge IntegrationDigital Signature ValidationBarrier Gate ControlReal-Time Scheduling

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